Mission-Critical Nitrogenā¢ for Pharmaceutical and Medical Device Processes
South-Tek Systems’ mission-critical nitrogenā¢ generators are custom engineered to deliver the precise high-purity N2 the pharmaceutical and medical device industries require. Nitrogen is used in pharmaceutical packaging, instrumentation,
3D Printing and additional processes where inert environments are necessary.
Cut out your reliance on deliveries from the gas company and eliminate long-term contracts. Take control of your Nitrogen with onsite Nitrogen generation using our dual-bed, PSA technology to provide maximum efficiency and minimal maintenance.
South-Tek Systems offers rental, lease and purchase options – all of which provide cost savings.
- 50-90% savings when compared to liquid bulk
- Fast payback with an average ROI of 12-14 months
- Eliminate deliveries and contracts
- Dual-bed, PSA (Pressure Swing Adsorption) technology
- Smart-Trak – Touchscreen control display; remote monitoring with mobile devices (select models)
- 18-24 year system life, dependent on maintenance
N2GEN Industrial Series for Heat-Treating Processes
Nitrogen generation systems are engineered to produce the precise purity and flowrate your application requires.
- Tank mounted skid series
- 95-99.999% Nitrogen purity
- Flow rates up to 300 SCFH*
- Duplexing options are available
- Optional turnkey package includes dedicated air compressor, dryer and/or booster
- Cabinet skid series
- 95-99.999% Nitrogen purity
- Flow rates up to 2,400 SCFH*
- Duplexing options are available
- Optional turnkey package includes dedicated air compressor, dryer and/or booster
- Skid series
- 95-99.999% Nitrogen purity
- Flow rates up to 35,000+ SCFH*
- Duplexing options are available
- Optional turnkey package includes dedicated air compressor, dryer and/or booster
- Ideal Solution to provide self-sustainable N2 supply
- Customized for 2 BAR vacuum quench with available N2 purities of 99.95%, 99.99% and 99.999%
- No need to have expensive liquid bulk tank or buy cylinders
- Common footprint uses air powered booster to refill cylinders
- The High Pressure Cylinder Fill (HPCF) uses PSA filtration technology to deliver clean, dry Nitrogen
- Integrated, low maintenance, air powered N2 booster
*Flow rates dependent on nitrogen purity and pressure specifications
Nitrogen Uses for Phama, Lab and Medical Device Inudstries
Pharmaceuticals and Medical Device manufacturers use Nitrogen for a variety of processes. By cutting out the middleman gas company and generating nitrogen onsite, companies that rely on Nitrogen reduce supply chain risk, ensuring continuous access to high-purity nitrogen.
- Instrumentation
- Incubators/Cell Culture
- Gloveboxes/Hood Vents
The use of Nitrogen generators for medical equipment in the lab or hospital is a popular practice because of the increased safety, convenience, reliability, and ease of storage they offer compared to using high pressure cylinders.
- Pharmaceutical Packaging
- Product vessel/tank blanketing
Nitrogen gas is used to reduce the presence of oxygen in situations where combustion is a major concern. Blanketing or inerting an environment using N2 can stabilize materials that might otherwise prove harmful or even explosive when put in contact with oxygen.
- Medical Device 3D Printing
In order for additive manufacturing 3D printing to take place, an inert atmosphere must be created at the laser. Nitrogen gas is often injected at this juncture to reduce oxygen levels during production. Decreasing the oxygen rate within the process improves safety through the inerting of combustible dust; while also increasing product durability.
Cost Comparison
Traditionally, buying bulk liquid nitrogen has been the go-to solution for the Heat-Treating industry. With modern nitrogen generators dialed-in to meet the specific requirements of the heat treating industry, companies are recognizing the numerous benefits, including reducing operational expenses, and are making the switch.
High-Pressure Bottles
Long-term Contracted Purchase
On-Going Deliveries
Rental tank fees
Plant Down Time to Switch Out Tanks
Liquid Dewar
Long-term Contracted Purchase
On-Going Deliveries
Rental Tank Fees
1-2% Daily Evaporation Rate
Liquid Bulk Tank
Long-term Contracted Purchase
On-Going Deliveries
Rental Tank Fees
1-2% Daily Evaporation Rate
STS Nitrogen Generator
One-Time Capital Expense
In-House Generation
Average ROI of 12-14 Months
Continuous Flow or On-Demand Generation
24/7 Access to Monitor Your Nitrogen Generator
Easily access N2GEN system information with the Smat-Trak app from your mobile device. A powerful software/user interface, Smart-Trak offers unprecedented control and testing capabilities for the end-user. Monitor equipment runtime, time in air bypass mode, current system status and maintenance reminders.
design works as a true water stop